Well pump not working? A symptom-by-symptom repair guide

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Short answer

Most "dead" well pumps aren't dead. Start with the cheap, above-ground causes: a tripped breaker, a pressure switch with burned contacts or a clogged inlet, or a waterlogged pressure tank. On 3-wire pumps, a failed capacitor or relay in the control box is next. Only after those check out is the pump itself, the wiring down the well, or low well water the likely cause. Turn the power off before touching anything, and call a pump pro for anything inside the well.

Safety first

Tools and parts that help

You won't need all of these. A gauge and a meter diagnose most problems; the parts are the common replacements.

  1. Start here: a pressure gauge you can trust

    Winters PFQ804 2.5" Liquid-Filled Pressure Gauge, 0–100 psi

    Most well problems show up on a pressure gauge before anything else: where the pump kicks on, where it shuts off, and how fast pressure falls. The glycerin fill steadies the needle when the pump starts. Skip it if your existing gauge reads 0 with the system drained and moves smoothly; old gauges often stick, so replace yours if in doubt.

    • 0–100 psi, 2.5" dial
    • 1/4" NPT bottom mount
    • Glycerin filled; 304 stainless case
    • ±1.5% of full scale
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  2. Best meter for voltage, amps and capacitors

    Klein Tools CL810 Auto-Ranging Clamp Meter

    Lets you confirm power at the pressure switch, read the pump's amp draw, and test a start capacitor. Those three readings narrow down most electrical faults. Skip it if you aren't comfortable working near live 240V circuits; pay a pump pro for the diagnosis instead.

    • AC/DC current to 600A, True RMS
    • 1000V AC/DC
    • Capacitance to 6,000 µF
    • Low-impedance mode; non-contact voltage detector
    • CAT IV 600V / CAT III 1000V
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  3. Most common replacement part

    Square D Pumptrol 9013FSG2J24 Pressure Switch (40/60 psi)

    The standard switch on most well systems. Burned contacts or a clogged inlet tube are among the most common reasons a pump won't start or won't stop. Skip it if your pump uses a constant-pressure controller (like a Grundfos SQE): those use a pressure sensor, not this switch.

    • Factory set 40 psi on, 60 psi off
    • 1/4" female NPT
    • Rated 1.5 HP at 115V
    • Nitrile diaphragm; 220 psig max
    • 30/50 version: 9013FSG2J21
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  4. For 3-wire pumps that hum or trip

    Franklin Electric QD Control Box for 3-Wire Motors

    On a 3-wire pump, the start capacitor and relay sit in this box, not in the well. A failed capacitor or relay is a far cheaper fix than a new pump. Skip it if you have a 2-wire pump (no box) or a constant-pressure drive; and a box must match your motor's brand, horsepower and voltage exactly.

    • For Franklin 3-wire, single-phase motors, 1/3–1 HP
    • Start capacitor + solid-state QD relay
    • Match HP and voltage: 2801054915 = 1/2 HP 230V; 2801084915 = 1 HP 230V
    • Disconnects internal parts when the lid opens
    • UL listed; outdoor rated
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  5. Illustration: Amtrol Well-X-Trol WX-203, a tall blue steel well pressure tank with a domed top fitting on a short black stand
    Illustration

    If your tank is waterlogged and can't be recharged

    Amtrol Well-X-Trol WX-203 (32 gal)

    The tank most well installers reach for: a steel shell, a fixed butyl diaphragm and a long warranty. Skip it if your tank sits in a damp crawlspace or near the coast; steel can rust from the outside, and a composite tank may last longer there.

    • 32 gal total; 8.6 gal drawdown at 40/60
    • Factory precharge 38 psi; 150 psi max
    • Heavy-duty butyl diaphragm
    • 1" connection; 45" tall x 15-3/8" wide
    • 43 lb; 7-year limited warranty
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Find your symptom

SymptomMost likely causes (check in this order)DIY or pro?
No water, pump silentBreaker or fuse; pressure switch contacts or clogged switch tube; control box (3-wire); wiring or motorDIY through the control box; pro for the well
Pump clicks on and off every few secondsWaterlogged tank (lost air charge); failed tank diaphragm; check valve leaking backDIY tank check; pro for check valves down the well
Pump runs and won't shut offWelded switch contacts; leak in the system; low well water; worn pump; broken pipe or coupling in the wellDIY switch and leak checks; pro for the rest
Breaker or overload tripsLow or high voltage; overheated or failing control box; bad splice; shorted cable or motorUsually a pro
Low pressure everywhereClogged sediment filter; switch set too low; worn pump; low well waterDIY filter and settings first
Sputtering, air or sand at faucetsWater level dropping to the pump intake; well or pump damageShut off and call a pro

Step-by-step: no water

  1. Check the breaker. Look for a tripped double-pole breaker labeled "well" or "pump". Reset it once. If it trips again, stop and skip to the breaker section below.
  2. Read the gauge. If pressure is at or below the cut-in setting (often 40 psi on a 40/60 switch) and the pump isn't running, the problem is between the breaker and the motor.
  3. Check the pressure switch. With power off, pull the cover and look at the contacts. Pitted, burned or welded contacts mean replace the switch. Also check the small tube or nipple under the switch; iron and sediment clog it so the switch can't sense pressure. Wells with iron or sediment do this often.
  4. Confirm voltage. With the meter, check for 240V at the switch's load side when the contacts close. Voltage needs to be within about 10% of the motor's rating.
  5. Check the control box (3-wire only). A failed start capacitor or relay leaves the motor humming without starting, then tripping the overload. Many Franklin QD boxes cost far less than a pump. Match horsepower and voltage exactly.
  6. Still nothing? The remaining causes are the drop cable, a splice, the motor or the pump. Those need insulation and winding resistance tests and usually pulling the pump. That's a pump-pro job.

Step-by-step: pump short-cycles

Rapid on-off cycling is the most common well complaint, and it kills pumps and switches if you ignore it.

  1. Tap the tank. A healthy tank sounds hollow at the top. A tank that sounds full all the way up has lost its air.
  2. Check the air charge. Power off, drain the system to zero, and read the air valve on top of the tank with a tire gauge. It should sit about 2 psi below the cut-in pressure (38 psi for a 40/60 switch, 28 psi for 30/50).
  3. Recharge and watch. Add air with a compressor, restore power and see if cycling stops. If the tank loses air again within days, or water spits from the air valve, the diaphragm or bladder has failed and the tank needs replacing.
  4. Rule out leaks and the check valve. If pressure drops with every tap closed, look for a running toilet or a leak. If there's none, a check valve may be leaking back into the well.

Step-by-step: breaker or overload trips

A trip that repeats is the pump system telling you something is wrong. The usual causes, in the order pros check them:

Checking amps and voltage under load is safe with a clamp meter if you know the basics. Anything past that, call a licensed pump contractor.

Low well water or a pump running dry

If the pump runs, sputters, then pushes air or sand, the water level may be falling to the pump intake. This happens in droughts, during long irrigation runs, or as a well's yield drops. Shut the pump off and let the well recover. A pro can measure static and pumping levels, lower the pump if there's room, or add dry-run protection. Some constant-pressure pumps, such as the Grundfos SQE, have this protection built in.

When to call a pro

Ask the contractor for the readings they take: voltage, amps, and insulation resistance. Those numbers tell you whether the pump really needs replacing.

After any repair

Opening the well or plumbing can let bacteria in. After work inside the well, shock-chlorinate and test for coliform bacteria before drinking the water again. If tests keep coming back positive, see our guide to bacteria in well water and whether UV treatment fits. If sand or grit showed up during the problem, a spin-down sediment filter protects your fixtures and any whole-house filter downstream.

Mistakes to avoid

Questions well owners ask

Why is my well pump not turning on?

Most often a tripped breaker, a pressure switch with burned contacts or a clogged pressure tube, or (on 3-wire pumps) a failed capacitor or relay in the control box. Check those above-ground parts before suspecting the pump.

How do I know if my well pump is bad or just the pressure switch?

With power on and pressure below cut-in, check for 240V across the switch's load terminals. If voltage reaches the pump wires and nothing runs, the problem is past the switch: control box, wiring or the pump. If the switch never closes, it's the switch or its clogged tube.

Why does my well pump keep clicking on and off?

Usually a waterlogged pressure tank that has lost its air charge. Drain the system, check the air valve with a tire gauge, and set it about 2 psi below cut-in. If it loses air again, replace the tank.

Can a well pump run dry and burn out?

Yes. Running without water can overheat and damage the pump. If you get air or sputtering, shut it off and let the well recover, then have a pro check water levels.

How do I reset my well pump?

Some pressure switches have a low-pressure cutoff lever. Hold it in the start position until pressure builds past cut-in. Otherwise, reset the breaker once. If either trips again, find the cause before resetting again.

Should I repair or replace an old well pump?

Repair if the fault is in the switch, tank or control box. If a pro's tests show a failed motor or worn pump, replacement is usually the only fix.

Sources

  1. The Driller: Submersible motor troubleshooting
  2. R.C. Worst: Troubleshooting submersible well pumps, overloads tripping
  3. R.C. Worst: 2-wire versus 3-wire well pump motors
  4. Franklin Electric: Motor control boxes
  5. R.C. Worst: Franklin Electric QD control boxes
  6. Fresh Water Systems: Square D 9013FSG2J24 pressure switch
  7. Winters Instruments: PFQ series gauge data sheet
  8. Klein Tools: CL810 clamp meter
  9. SupplyHouse: Amtrol WX-203 specifications and precharge guidance